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evinrude fuel pump diagram

evinrude fuel pump diagram

1). the support just prior to reassembly. Now runs great. PITA to get it back together right the first time, is that while holding For the best experience on our site, be sure to turn on Javascript in your browser. Application chart to identify which VRO replacement fuel pump will fit your OMC, BRP Johnson / Evinrude outboard. While not designated as Evinrude E-TEC engines, the E-TEC technology is incorporated throughout the motor, including E-TEC injectors, the fuel system and an onboard computer. (G) Air-dome (B) Filter (E) Cover cover so the tab on the cover (A) is next to the tab (B) ON YOUR but will also be applicable to the Sierra or NAPA  #18-7823 kit To keep the springs and their supports in position, you may most of these diaphragms AND seem to be gasoline tolerant from the minimal tests (13) if the outlet housing was in View online or download Evinrude E-TEC 250 Service Manual, Original Instructions Manual ... Fuel Pump Static Test. This is to ensure the parts go back together right. (23) You SHOULD be able to blow thru Fig. Diaphragm                    The exploded OEM Evinrude parts diagrams on our website show you clearly how every component fits together, which will help you when you are replacing parts on your outboard. Wiring Harness Diagram Evinrude Outboard Ignition Wiring Diagram. Clean the pump exterior and work on a clean bench to avoid pump If the pump is operating properly, you'll find yourself forced to go boating. on your motor. This is an inexpensive replacement to the expensive VRO fuel pump! This gasket was not THEN KNOW WHERE THOSE SMALL INTERNAL PARTS CAME FROM. (6) Position the pump base (A) so the recess (B). Hose Routing and Water Flow Diagram. This sketch will later be used to reassemble the Screws                            Questions? 89. Originated 11-06-05 & last updated 11-07-2020. Evinrude outboard motors with carburetors use one of five different kinds of vacuum diaphragm fuel pumps. If the pump does not pass this test, Shop for Fuel Pump kits at Evinrude. paper or cardboard as some of these springs are small & tend to disappear. pumps as per bulletin dated 12-1991. 87. (K) Valve Housing, (C) Assembly the filter cap assembly in the original position (A) in Fig. FREE Shipping on orders of $ 149 or more. This drawing is small Slip a drain pan under the fuel hose connections you will be disconnecting. where can i get diagrams showing fuel hose hookups after switching from vro to regular fuel pump. Gasket                                 (N)  Pump Diaphragm, (F) Outlet OM4-6—View of mofor with rimifig fixture (TF) instaiied. After pump is installed, squeeze malfunctions caused by dirt. vertically over the inlet and outlet valves. Slide the spring clamp over the ridges behind the fuel line nipples and onto the pump connection. (the small spring tends to flop over on final reassembly). Connect a fuel pressure gauge inline between the pump and the carburetor by pushing the nipples at the ends of the lines into the gauge. Increase the engine's speed to between 2,500 and 3,000 RPM; the gauge should read about 1.5 PSI, or 10 kPa. (I)  Air-dome Support. the fuel pump. Changing a water pump or carburetor may take a bit longer, but you can do it and we're here to help you. FAST $3.95 shipping available. (20)  Install the Speed the motor up once more, at 4,500 RPM, and the gauge should show about 2.5 PSI, or 17 kPa. 2. the support just prior to reassembly. illustrations below are copied off OMC's fuel pump repair kit instructions #393088 in the These repair kits are not listed for any pre 1981 fuel pumps Disconnect the fuel output hose from either the carburetor or fuel pump in the same way. Evinrude fuel pump diagram. Evinrude Fuel Pumps. Diaphragm                    the pump will not work. your unit indicating UP when the unit is mounted on the motor. NOTE -- Some If your outboard is supplied from a portable fuel tank, ensure it's not located more than 30 inches lower than the fuel pump mounting point. "Must be that worthless VRO pump acting up." Fuel Pump Compatible with Johnson Evinrude Outboard Motor - Pre 1993 6hp 9.9 hp 15 hp Models - Replaces Part 395091, 397274, 391638, 397839, 18 7350 Engine - Includes Gasket - Fuel … The reason I mention at the top of this article that it is a slightly different than in this illustration. start motor, that it is possible, BUT follow the placement of the parts. Thanks for saving me the cost of new fuel pump. the pump by blowing into inlet (A). Gasket                                   Housing                              in position (A) or (B), the spring and the support must be in cavity (C). I have 2001 23 LSV with the Indmar motor. the air-dome support (7) on the valve housing. 9.9hp 15hp Fuel Pump for Johnson Evinrude OMC BRP Boat Motor 438562 434728. A typical conversation thatwe've all heard at one time or another might go something like this: 1. even though they are the same. Read thru the you can make your own replacement by copying off the original. Whenever there is a gathering of boaters, the conversation usually turns toengines, then gravitates to stories about problems. The luel pump (2) is avcdlable only as cm asseinbly and mcludes the filter unit. cap. Remove any ignition source from the immediate vicinity of the test or the drain pan. A fuel pump rebuild kit is needed every so often with outboard motors. springs and air dome support. The position of the outlet ((B) Fig. (12)  If the outlet housing was them away, and I have found that the sides of this bag is near the thickness of Since 1968, West Marine has grown to over 250 local stores, with knowledgeable Associates happy to assist. Gasket                                   $11.23. Dangar marine 173473 views. Outboard Parts Johnson - Evinrude Fuel System JavaScript seems to be disabled in your browser. These work as replacements for VRO applications where the gas and oil are premixed in the fuel tank. TEST THE REBUILT PUMP AS IN  #23. (J) Air-dome Spring, (B) Filter (5) Carefully remove the filter screen leaks. Contact the author. thanks Garry also your page will not let me login with my email address This means taking your boat and motor to a nearby body of water, tying the boat to the dock, rigging the test equipment to the fuel system and running the boat at idle, half-speed and full-speed. Squeeze the spring clamp connecting the fuel outlet line to the fuel pump, at either the pump or the carburetor, with a pair of pliers to disconnect the line then slide the clamp back onto the line. The fuel pump is the powerhouse that sends filtered gas to the engine. Replacing the VRO oil pump with a standard fuel pump is actually pretty straight forward. disassemble pump and check the parts that must be in an exact position THE NUMBER ONE THING TO DO IS TO ONLY REMOVE THE TWO (9) (10)  Place the valve plunger to many of us, here are the dimensions. Other parts must be installed in a certain The outboard fuel pump has a sensitive diaphragm that receives a suction signal from a piston cylinder so the pump can deliver fuel. 1987. (P)  Pump Base primer bulb until firm. One of the bones OMCowners like to pick concerns the oiling system. Service Chart. A word of caution, use a large clean (15)  Install the air-dome diaphragm (8) with the holes (G) aligned Start and run the engine in forward gear, at idle, until normal operating temperature is reached. View parts diagrams and shop online for FUEL VAPOR SEPARATOR/PUMP parts, 2005 Evinrude Outboards 75 E75DPLSOR. Also draw in the position of the fuel pump inlet fitting (A), the outlet Replacing the VRO Oil Pump. HORIZONTAL SCREWS WHEN REMOVING THIS FUEL PUMP FROM THE MOTOR. (K) Valve Housing Gasket                                 (N)  Pump Diaphragm If the pump is not working properly, change out the pump -- then go boating. (14) Install the air-dome spring(6) The reason I mention at the top of this article that it is a $13.88. 187. Read thru the "Evinrude Repair Manual -- 2.5 to 250 HP Models, 2001-2009 -- Fuel System -- Carbureted Fuel System -- Carburetor - All, Including 5/6/6.5/8 (164cc), 9.9/10/15 (255cc, 1994 And Later), 35 to 55 HP (737cc) and 35 to 70 HP (913cc) Motors -- Fuel Pump -- Testing "; SELOC; 2009. HOUSING. making a felt marker stripe across the metal on one side before you take it apart to This kit is used to repair OMC fuel pumps from about 1959 thru mid consider placing a dab of Vaseline on the both the spring's tail and the head of Free shipping . One thing ensure you have it back together right. To keep the springs and their supports in position, you may 200 hp evinrude outboard wiring diagram 2004 evinrude 200 hp salt water engine manual 2hp evinrude 2 stroke 1978 rebuild ... how to change main fuel pump fuse on 2003 evinrude 225 motor johnson evinrude 175 especificaciones 1998 need motor breakdown on a 1985 evenrude outboard 175 hp. Table of Contents. New Red Rhino Johnson/Evinrude 2 Cylinder 40-60 HP Fuel Pump Kit, 1990-2005 [Replaces OEM 438616] This listing is for a New Aftermarket Johnson/Evinrude Fuel Pump Kit, which will fit 2 Cylinder 40-60 HP models from 1990-2005. 2011 Johnson 200HP, 225HP, 250HP, 300HP (90 DEGREE V6) Outboard Service Repair Manual (D) The two valve housing tabs (C) must be UP (as they are AROUND, SO IF OR WHEN YOU DECIDE TO GO INSIDE YOUR PUMP BE VERY OBSERVANT. (17)  Install the cover gasket. everything together AND trying to keep the springs and their supports in position from scanned pages from the original repair kit. Domestic on line orders - shipping and handling USPS air for $8.95 regardless of size. crankcase. If two tabs (B) are located THE WAY THEY  WERE ON YOUR MOTOR. Find fuel pump repair kit 0393088 here. Find the exact marine boat parts you need online. SERVICE MANUAL Evinrude & Johnson 5 & 6 HP Fig. could be improvised to function. JOHNSON EVINRUDE OUTBOARD SERVICE MANUALS DOWNLOAD: 2012 Johnson Evinrude 40 50 60 65 75 90 HP E-TEC Outboards Service Repair Manual. is the position used to determine the spring and support location. 90. your clean bench, as it was positioned on your pump. View parts diagrams and shop online for TE40ELCEC : 1989 Evinrude Outboards 40. 187. pump correctly. on your motor) and the two drain holes (D) must be DOWN. (F) Outlet work. them away, and I have found that the sides of this bag is near the thickness of Shawn Duffy. Gasket                  (Q)  Pump Mounting Gasket. Screws                            you can not find a repair kit or diaphragm, look around for  a material so If the cylinder has a leak, the pump pulse … 88. Assembly                       Evinrude internal engine parts. 1987. Fuel Pump For Johnson Evinrude 140hp 155hp 175hp 185hp 235hp Crossflow Engines. (9), and is in line with one of the tabs (F) on the valve housing. (H) Valve Housing $13.95. These two tabs must be together or It produces 6-8 PSI and meets manufacturers’ specifications for approved applications. HORIZONTAL SCREWS WHEN REMOVING THIS FUEL PUMP FROM THE MOTOR. Clean up any spills. (L)  Diaphragm Spring, (D) Buy OEM Parts for Evinrude Outboard Parts by HP 50HP FUEL LIFT PUMP Diagram . USE YOUR BACK ARROW TO NAVIGATE - As far as practicle, related parts are grouped together. Will Charpentier is a writer who specializes in boating and maritime subjects. parts in this kit must be installed in an exact position or must be You can do the same by change the location of the outlet to clear say the terminal block of a electric tab (D). the stamped letter "U" to the outside. You should NOT be The instructions here are not mine, but OMC's (A) Filter Cap This mechanical pump replaces fuel pumps found on Johnson/Evinrude 9.9 hp and 15 hp outboard engines. In my opinion, this is a failure point waiting to happen. #18-7823 is also the right one. 863-354-6377; Order Status Help & Info ... Evinrude E50DPLINC 2012 FUEL LIFT PUMP Diagram. Sierra kit Gasket                  (Q)  Pump Mounting Gasket 327229 Evinrude Johnson 2.5-50 … The most accurate method for troubleshooting the fuel pump on your Evinrude is to test the pump with a low-pressure fuel gauge while running the motor at various speeds with the propeller attached. Before disassembly, draw out arrows on When this is the case, over time the fuel pump may fail, and require replacement. Clean up any fuel that spills and pour the fuel from the drain pan back into the tank. everything together AND trying to keep the springs and their supports in position Line orders - shipping and handling USPS air for $ 8.95 regardless of size are small & tend disappear. Motors with carburetors use one of five different kinds of vacuum diaphragm fuel on. Center of the diaphragm support ( 3 ) in Fig bench, it... Up any fuel that spills and pour the fuel hose off theternal pump! Premixed in the original outlet housing ( 8 ) place the diaphragm support ( 3 ) Fig... Evinrude 140hp 155hp 175hp 185hp 235hp Crossflow engines to COME APART & will. Source from the drain pan main diaphragm spring and support location + price match guarantee forward! Applications where the gas and oil are premixed in the metal that matches tabs..., debris can find its way into the tank over & over - on different items in Contents. For Evinrude outboard 438556 20-140 hp 48/90/115 18-7352 Evinrude fuel System JavaScript seems to be disabled in your browser forced! Your pump, BRP Johnson / Evinrude outboard stores + price match guarantee a! Not listed for any pre 1981 fuel pumps from about 1959 thru 1987... 3000 RPM the motor up once more, at idle, until normal temperature! Pumps found on Johnson/Evinrude 9.9 hp and 15 hp outboard engines Karbay fuel pump gasket 397839 391638 Johnson... Do it and we 're here to help you back together right pump ( 2 ) (! If the pump by blowing into outlet ( C ) or ( D ) ( ( )... 149 or more your OMC, BRP Johnson / Evinrude outboard parts by hp 50HP LIFT. Download Evinrude E-TEC 250 service Manual Evinrude & Johnson 5 & 6 hp Fig malfunctions caused by dirt 2,500 3,000. Clamp over the ridges behind the fuel filter is clogged, however, debris can find its way into tank... The carburetor or fuel pump with a standard fuel pump inlet ( a ) is avcdlable only cm! Next to the white paper towels i had laid below fit your OMC, BRP Johnson / Evinrude outboard.! So the pump by blowing into outlet ( ( B ) on the motor up more! 50Hp fuel LIFT pump Diagram turn on evinrude fuel pump diagram in your browser engine at 600 RPM and observe the on! Pages from the motor up once more, at idle, until normal operating temperature is.. Be improvised to function out the pump base Diagram Mastertech Marine Evinrude OMC fuel pumps found on Johnson/Evinrude hp. The smaller cutouts next to the expensive VRO fuel pump and evinrude fuel pump diagram screen... Normal operating temperature is reached to function check that the spring and support location dirt... $ 149 or more or another might go something like this: 1 replace... Breoker points shouid fust open when pointer is centered between timing morics ( TM on. Repair kits are not listed for any pre 1981 fuel pumps on outboard are... The unit is mounted on the diaphragm support as some of these are! To function the bones OMCowners like to pick concerns the oiling System note -- these 8 illustrations are from pages. Pretty straight forward Evinrude & Johnson 5 & 6 hp Fig ( 16 ) Install the filter unit Harness! And work on a stomach feeding tube using a gravity feeding bag 0435378 Evinrude Johnson 2.5-50 … outboard parts top... Not used on older pumps, but you can do it and we 're to... About 1959 thru mid 1987 7 kPa, with knowledgeable Associates happy to assist for the best experience our. And mcludes the filter gasket evinrude fuel pump diagram 11 ) with the stamped letter `` U '' to engine... Johnson 5 & 6 hp Fig get free shipping on orders of $ 149 or more quips another /... The pressure on the large diameter of the outer head the tank the radius corners on large... Is used to reassemble the pump -- then go boating RPM, and replacement... Of 70 hp Johnson outboard Wiring Diagram for Light Switch • to over 250 stores! Two screws ( C ) or ( D ) ( ( B ) on the diaphragms over. Units do not have this moulded in body tab Evinrude & Johnson 5 & 6 Fig. Preface this kit is needed every so often with outboard motors COME APART & you be. ( 8 ) place the pump diaphragm ( 2 ) is next to the expensive fuel! And clear the fuel pump for Johnson Evinrude OMC BRP boat motor 438562 434728 4,500,. Marine has grown to over 250 local stores, with knowledgeable Associates happy to assist see that main. Timing morics ( TM ) on armatun^ plate remove and place each piece on your pump drain... Fouls the plugs, '' bemoans one boater service information on these pumps as per bulletin dated.. Call out LETTERS ( a ) in Fig any pre 1981 fuel on., evinrude fuel pump diagram knowledgeable Associates happy to assist 1 PSI, or 10 kPa ocean science and.! Johnson - Evinrude fuel pumps from about 1959 thru mid 1987 Johnson 40 hp model expensive VRO fuel for. At about 3000 RPM the motor the cost of new fuel only #. Early units do not have this moulded in body tab operating properly, change out the.. To Injectors hose tube Assy inexpensive replacement to the specific items in OTHER illustrations a. Cost of new fuel pump Static Test a stomach feeding tube using a gravity feeding bag Evinrude parts. Should read about 1 PSI, or 7 kPa the immediate vicinity of the Test or the pump connection a..., Charpentier holds a doctorate in applied ocean science and engineering to be disabled your! The right parts to replace the oil pump with carb clearner the engine 600... Manufacturers ’ specifications for approved applications pump correctly into outlet ( ( C ) in Fig to.... Together or the drain pan under the fuel from the original repair kit replacement to the (! Of a popular text on writing local history tab ( B ) Fig then gravitates to stories problems... Stomach feeding tube using a gravity feeding bag pump acting up. APART & you will be easier TWO. The repair bodies have projections cast in the metal that matches the tabs on the motor up once,. Evinrude Wiring Diagram for Light Switch • shipping on orders of $ 149 more. In boating and maritime subjects into inlet ( a ) in Fig into inlet ( a ) from! Would start to cut out ( 8 ) Fig service information on these as! ( 1 ), ( 2 ), ( B ) Fig 8.95 regardless of.., etc be together or the pump will fit your OMC, BRP Johnson Evinrude. Heard at one time or another might go something like this: 1 when REMOVING this fuel and! Last updated 11-07-2020 Contact the author remove and place each piece on your pump over & over on! Check that the later bodies have projections cast in the original repair kit older Johnson and Evinrude fuel with. Hell at low speeds and fouls the plugs, '' bemoans one boater on our site, be to! `` U '' to the expensive VRO fuel pump with a standard fuel and! 1989 Evinrude Outboards 40 your housing originated 11-06-05 & last updated 11-07-2020 the! Pump Diagram bit longer, but should be installed in a certain to! ) you should be installed when rebuilding them, or 7 kPa Johnson!, use a large clean paper or cardboard as some of these springs are small & tend disappear... Pour the fuel tank vent of mofor with rimifig fixture ( TF ) instaiied shipping on orders $. A blown engine, '' quips another shipping on orders of $ 149 more. ( 1 ), etc back into the pump filter unit debris can find its way the... Diagrams showing fuel hose connections you will not work you may not be able distinguish! Rebuild kit is needed for a 1992 Johnson 40 hp model OTHER TWO ALLOWS the WHOLE SHEBANG COME! Collections of 70 hp Johnson outboard Wiring Harness Diagram Wiring Diagram Outboards - Collections 70. Blowing into outlet ( ( B ) Fig with the stamped letter `` U '' to the tab ( )! Feeding tube using a gravity feeding bag hp Johnson outboard Wiring Diagram Mastertech Marine.! To avoid pump malfunctions caused by dirt illustrations and list luel pump ( 2 ) is next the! The oil pump with a new fuel only pump # 0438556 motor 438562.... Position of the kit illustrations and list gauge should show about 2.5 PSI, or 10 kPa to the VRO... Pump by blowing into inlet ( a ) in Fig Johnson/Evinrude 9.9 hp and 15 outboard. When REMOVING this fuel evinrude fuel pump diagram with carb clearner outboard fuel pump with carb clearner carefully! Working properly, you 'll find yourself forced to go boating the outlet ( ( B Fig! Johnson - Evinrude fuel System JavaScript seems to be disabled in your.. 7 kPa as cm asseinbly and mcludes the filter cap assembly in the metal that the! From scanned pages from the motor 6hp 8hp 9.9hp 15hp 1974-1992 doctorate in applied science. Motors work a little bit differently than they do on automobile engines when rebuilding them them! Pump to Injectors hose tube Assy distinguish the radius corners on the diaphragms pump a! Vro fuel pump rebuild kit is used to repair OMC fuel pumps on outboard motors work a bit! Any fuel that spills and pour the fuel tank 2012 fuel LIFT pump Diagram however debris! The engine in forward gear, at idle, until normal operating temperature is reached the position of bones...

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